Heating elements for furnaces (ready for installation)

also with insulation

Customized for Your Application

Berghütten manufactures ready-to-install heating elements for a wide variety of industrial applications. Depending on the requirements, the heating elements are made from round wire or ribbon and are tailored to the specific application in terms of dimensions, electrical power, connections, and installation configuration.

We manufacture custom heating elements based on drawings, samples, or specific customer requirements. We also offer assembly with ceramic components as well as insulated designs.

Variants

made of round wire or ribbon
terminals with or without thread
According to a drawing or sample
assembled using ceramic components such as pipes, sleeves, grooved pipes, or grooved plates
heating elements in different performances
Custom-made products for specific applications

From selecting the appropriate heating element material to a ready-to-install design, we support you in developing a technically suitable solution.

Materials for Heating Elements

The choice of heating element material depends on the thermal, electrical, and mechanical requirements of the specific application. Various proven NiCr and CrFeAl heating element alloys are available for our ready-to-install heating elements. We would be happy to assist you in selecting the right alloy.

NiCr – heating-alloys

Nickel-chromium heating wire alloys are suitable for numerous applications in electric resistance heating and are available in various compositions:

NiCr – heating-alloys

Chromium-iron-aluminum alloys allow for particularly high element temperatures and are also available in various material grades:

CrFeAl Y 1300 °C element-temperature
CrFeAl HT 1400 °C element-temperature
CrFeAl 145 1375 °C element-temperature
CrFeAl 139 1330 °C element-temperature
CrFeAl 135 1280 °C element-temperature

Heating elements for furnaces (ready for installation)

Heating elements

Heating-coil

Ready-to-install heating coils ensure reliable and uniform heat generation in industrial furnaces. They are suitable both for the initial installation of new furnace systems and as precisely fitting replacement parts for existing systems. Custom-tailored to power output, dimensions, and operating temperature, they enable quick installation and high operational reliability.

Heating elements

Heating Coil

Ready-to-install heating coils enable efficient and uniform heat transfer in industrial furnaces. They are custom-designed for specific output, dimensions, and operating temperatures and are suitable both for original equipment in new furnace systems and as precisely fitting replacement parts. Their robust design ensures high operational reliability and a long service life.

Heating elements

Brake resistors

Braking resistors reliably convert excess electrical energy into heat, thereby protecting drive and control systems from overvoltage. As ready-to-install heating elements for industrial applications, they can be customized to meet specific requirements for power, design, and installation conditions. Robust materials and high temperature resistance ensure safe and long-lasting operation.

Heating elements

By measurement or custom-made

Custom-manufactured heating elements provide the ideal solution for industrial furnaces with specific technical requirements. Based on measurements or customer-specific specifications, the dimensions, power rating, design, and materials are precisely tailored to the respective application. This results in ready-to-install heating elements for new systems, retrofits, or the replacement of existing components.

Heating elements

Coil cartridge heaters with ceramic support tube

Heating elements with heating coils mounted on ceramic support tubes are suitable for the reliable heating of industrial furnaces and thermal systems. The ceramic support tube ensures safe electrical insulation and high temperature resistance. As ready-to-install heating elements, their heating capacity, dimensions, and design can be customized to suit the specific application.

Heating elements

Heating coils set in ceramic grooved panels

Heating coils embedded in ceramic grooved plates ensure uniform and reliable heat transfer in industrial furnaces. The heat-resistant ceramic plates serve as a secure support and provide electrical insulation for the heating coils. As ready-to-install heating elements, their dimensions, heating capacity, and design can be customized to suit the specific furnace and application.

Heating elements

Heating coils moulded in cement panels

Heating coils cast into heat-resistant cement slabs form robust and durable heating elements for industrial furnaces. This embedding protects the heating coils and ensures even heat distribution. Dimensions, heating capacity, and design can be customized to suit the specific furnace and operating conditions.

Do you have heating problems?

Just ask us. Our engineers will be happy to advise you.